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Case Study: The world’s greatest electrical insulators are from DuPont

Teflon®  and Tefzel®  fluoropolymers provide unmatched insulating capabilities under harsh environmental conditions.

Application Description

When your application requires world-class electrical insulating properties, DuPont fluoropolymers can meet your needs. Commercial applications include:

  • Oxygen sensor wire
  • Oxygen sensor hermetic seal
  • Throttle body injection (TBI) wire
  • Catalytic converter control wire
  • Heated seat wire
  • High-temperature wire insulation for heated seats
  • Convoluted wire harness
  • Diesel engine wire
  • ABS wire
  • Transmission wire
  • Brake sensor wire
  • High tension ignition cable
  • Battery terminal binder
  • Wire harness conduit
  • Cable tie wraps

Materials Selected and Why

DuPont™ Teflon® PTFE is chosen for its:

  • Mechanical toughness
  • Electrical and low-friction properties

DuPont™ Tefzel® ETFE is chosen for its:

  • Easy processibility
  • High-energy radiation resistance

Tefzel® ETFE and Teflon® PTFE have low dielectric constants and high volume resistivity. 

Both Tefzel® ETFE and Teflon® PTFE have approved thermal class ratings (SAE, ISO) for wire insulation.  Tefzel® ETFE has a thermal class rating of Class F (392°F/200°C) and Cross-linked Tefzel® ETFE has Class G (437°F /225°C). Teflon® PTFE has a thermal class rating of 437°F to 572°F (225°C to 300°C).

Benefits Gained

Unmatched insulating capabilities under harsh environmental conditions.

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