CHICAGO, June 19, 2006
Fact Sheet – DuPont Engineering Polymers Previews Plans to Produce a New Family of High-Performance Polymers Made with Renewable Resources
DuPont™ Sorona® polymer and DuPont™ Hytrel® thermoplastic elastomer made with renewable resources:
- Are produced with a key ingredient - Bio-PDO™, which is derived from corn sugar using a patented and proprietary fermentation process; Bio-PDO™ is a replacement for petrochemical based 1,3-propanediol (PDO) and/or 1,4-butanediol (BDO).
- DuPont™ Hytrel® made with renewable resources will be produced using a new DuPont polyol, made with Bio-PDO™.
- Offer performance and processing characteristics as good as or better than those of current products made wholly from petrochemicals.
- Join a DuPont Engineering Polymers portfolio that includes 12 families of engineering thermoplastics, the industry’s broadest offering.
Products based on DuPont™ Sorona® polymer
Performance and processing of 15- and 30-percent glass reinforced products:
- Performance properties (chemical, electrical, mechanical) are similar to those of PBT.
- Good strength and stiffness, improved surface appearance and gloss, good dimensional stability.
- Good injection molding performance.
- Step-change improvement in properties and performance compared with existing renewably sourced materials.
Applications: A wide range of injection molded components for automotive, electrical, electronics and various other industrial and consumer products.
Chemical composition:
- Poly(trimethylene terephthalate). Also called PTT or 3GT™.
Renewable Resource Content:
Production:
- Location: DuPont plant at Kinston, N.C. Production expansion in 2007.
- Process: Polymerization of Bio-PDO™ with either petroleum-derived terephthalic acid (TPA) or dimethyl terephthalate (DMT).
Availability:
- Commercial quantities available by mid-2007.
Hytrel® thermoplastic elastomer made with Renewable Resources
Performance and processing:
- High-performance thermoplastic elastomer with property and performance improvements in temperature range and elastic recovery, when compared to petrochemical-based Hytrel®.
Chemical composition:
- Polyether-ester thermoplastic elastomer with a polyester hard segment and a bio-based polyether soft segment.
Applications:
- Extensive opportunities – including extruded hose and tubing for automotive and other industrial uses, blow molded boots for automotive constant-velocity joints, injection-molded parts such as air bag doors and energy dampers.
Renewable Resource Content
- The renewable content ranges from 40 to 60 percent by weight, depending on grade. Softer grades use more of the new polyol, harder grades less.
Production:
- Process: Polymerization of petroleum-derived PBT polyester hard segments with DuPont polyol made with Bio-PDO™.
Availability:
- Commercial quantities available by late 2007.
Polymer Intermediates Made With Renewable Resources
Bio-PDO™
Composition: 1,3-propanediol (PDO) made from renewable resources (corn sugar)
Benefits vs. petrochemical PDO:
- Made from a renewable resource, corn sugar
- Estimated energy savings of 40 percent over petroleum based PDO - the equivalent of about 10 million gallons of gasoline per year, based on annual production volumes of 100 million pounds of Bio-PDO™.
Production:
- Location: Loudon, Tennessee is the site of the DuPont Tate & Lyle Bio-Products plant that will produce 100 million pounds of Bio-PDO™ (over 45,000 metric tons) per year. The plant is scheduled to come online in 4th quarter 2006.
- Process: Proprietary fermentation and purification process based on corn sugar.
DuPont polyol
Benefits vs. petrochemical polyol:
- Made from Bio-PDO™
- Lower viscosity versus other similar polyols
- Low energy consumption to produce
- Biodegradable
Applications: Can be used to produce a wide range of polymers and modified polymers, including polyether esters, polyether amides, polyurethanes, copolymers, polymer blends, cast elastomers and coatings.
About DuPont:
- A world leader in the development and manufacturing of high performance materials that provide environmentally sustainable solutions through the use of bio-based manufacturing processes and renewable, farm-grown feedstocks, rather than petroleum.
- A science company. Founded in 1802, DuPont puts science to work by creating sustainable solutions essential to a better, safer, healthier life for people everywhere. Operating in more than 70 countries, DuPont offers a wide range of innovative products and services for markets including agriculture, nutrition, electronics, communications, safety and protection, home and construction, transportation and apparel.
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The DuPont Oval Logo, DuPont™, Sorona®, 3GT™ and Hytrel® are registered trademarks or trademarks of DuPont or its affiliates.
Bio-PDO™ is a trademark of DuPont-Tate & Lyle BioProducts, LLC
6/19/06
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