April 4, 2008
Cost-effective and sustainable production of coated parts facilitated by conductive nylon grade
The switch to a conductive grade of DuPont™ Zytel® nylon for the manufacture of lighting fixtures has helped Philips Lighting B.V. of Winterswijk (the Netherlands) achieve its aesthetic, production and sustainability requirements and has resulted in the approval of Zytel® CDV for future Philips lighting applications. Due to the nylon’s inherent conductivity, the injection-moulded end caps for the X-tendolight range of luminaires from Philips lend themselves to the same powder coating process as used for the light’s steel housing. This facilitates a closer colour match between components, eliminates the need for wet painting that contains hazardous solvents and greatly simplifies the manufacturing process.
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March 31, 2008
Smooth operator: Adjustment device for dishwashers relies on engineering polymers from DuPont
A mechanism, used to adjust the height of the upper baskets in dishwashers and developed by Turkish appliance manufacturer Vestel, relies on the smooth, functional performance of DuPont™ Delrin® acetal resin and DuPont™ Minlon® mineral reinforced nylon. Both materials were selected for the application due to their combination of strength and dimensional stability, as well as additional benefits such as their appealing surface finish and overall colourability. The patented device is used on dishwashers in both the Turkish domestic market and across Europe.
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March 13, 2008
DuPont™ Hytrel® and DuPont™ Zytel® contribute to durable and lightweight all-plastic safety shoes
Footwear and outerwear manufacturer Yakupoğlu A.S. of Ankara, Turkey, uses DuPont™ Hytrel® thermoplastic polyester elastomer and DuPont™ Zytel® nylon to replace the metal eyelets and midsole support in its new durable and lightweight non-metallic safety shoes. Hytrel® was selected for the shoe’s eyelets due to its flexibility, even at low temperatures, and its suitability for stitching to the leather upper. Zytel® was chosen for the shoe’s midsole support due to its high flexural modulus, helping to stiffen the polyurethane sole and provide more protection and comfort for the wearer. By changing to polymer components, Yakupoğlu is able to save weight and manufacturing cost, while prolonging the lifetime of its shoes.
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February 25, 2008
DuPont™ Zytel® HTN Can Make Rugged Parts for Potable Hot Water Use
NSF International has certified two grades of DuPont™ Zytel® HTN PPA for potable hot water applications. The certification gives manufacturers of water heaters and other equipment two new material options for engineering tough, strong, cost-effective components.
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February 15, 2008
DuPont exhibits new technologies for metal replacement at PDM 2008
Following its successful debut at K-2007, DuPont will bring its MetaFuse™ nanometal/polymer hybrid technology to PDM 2008, 15-17 April 2008 in Telford, UK. MetaFuse™ will form the centrepiece of a DuPont exhibit which will represent its range of material solutions for metal and rubber replacement for enhanced performance and production efficiencies. DuPont can be found at stand J20 in Hall 2 of the Telford International Centre.
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November 13, 2007
Bridge Cable Fails, DuPont™ Hytrel® to the Rescue
When large rubber-insulated cables for a lift bridge connecting Minnesota and Wisconsin failed after less than two years in service, Northwire Inc. had a ready solution: replacement cable insulated with DuPont™ Hytrel® thermoplastic elastomer.
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October 24, 2007
New DuPont™ Vamac® Products Extend Performance, Processibility
DuPont Packaging & Industrial Products launches DuPont™ Vamac® Ultra ethylene acrylic elastomers, a new family of higher performance elastomers that greatly enhances the performance AND processibility of the standard grades of heat and oil-resistant Vamac® ethylene acrylic elastomers.
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October 24, 2007
Housing of DuPont™ Zytel® HTN for map-controlled thermostat withstands complex stresses
The housing of the map-controlled thermostat by Behr Thermot-tronik, of Kornwestheim, Germany, which is installed in BMW’s N43 series four-cylinder petrol motors, is exposed to a combination of very high mechanical, thermal and chemical stresses. To enable this complex part to withstand the application’s demanding requirements dependably over long periods, Behr decided to make the housing out of DuPont™ Zytel® HTN high-performance polyamide.
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October 24, 2007
Low-abrasion DuPont™ Vespel® thrust washers lengthen maintenance intervals in automatic gearboxes of buses
The planet wheels in Voith Turbo’s new DIWA¹ .5 automatic gearboxes rotate against low-abrasion DuPont™ Vespel® thrust washers separating them from the planet-wheel carrier. Developed for public transit buses by Voith Turbo, of Heidenheim, Germany, the thrust washers made of DuPont™ Vespel® SP21 polyimide fulfil their function virtually without abrasion, in spite of the high relative rotating speed of more than 20 000 rpm between these components. This permits extremely long maintenance intervals for the highly stressed gearboxes, which are being installed today by all major bus makers.
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October 24, 2007
DuPont Zytel® HTN chosen for its temperature resistance and food compliance in new domestic food processor
Düsseldorf, 24 October 2007. The Taurus Mycook, a new food processor that also weighs, processes and cooks ingredients by induction heating, includes three components made of a food-approved grade of DuPont™ Zytel® HTN PPA polyphtalamide. The high performance polymer from DuPont was selected by Spanish appliance manufacturer Taurus for the pitcher lid, pitcher support and insulating ring of the appliance due to its food compliance and long-term temperature resistance.
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October 24, 2007
Flexible, durable DuPont™ Hytrel® key to new Niagara Foot™ prosthetic foot design
The Niagara Foot™ is a new, affordable, high-performance prosthetic foot intended for active individuals who have been victims of landmines. Its novel, energy-return design relies on the stiff yet, flexible properties of DuPont™ Hytrel® thermoplastic polyester elastomer to provide user benefits in terms of stability, effectiveness and comfort. It was developed as part of the landmine victims’ relief program of the Canadian Centre for Mine Action Technology by Niagara Prosthetic & Orthotics International Ltd. (Ontario, Canada) with support from industry partners Hippo Design (Montebello, Québec), Précicad (Québec City, Québec), DuPont (USA & Canada) and a team of engineers from Queen’s University (Kingston, Ontario). It is available for purchase as of October 2007.
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October 24, 2007
Jacketing of DuPont™ Hytrel® insulates and protects Leoni spiral jumper cables at 350 km/h
Leoni elocab chose DuPont™ Hytrel®thermoplastic polyester elastomer for the jacketing of high-voltage spiral jumper cables which carry electric power between carriages of high-speed trains such as the German ICE or the Spanish VELARO. Leoni, a manufacturer of tailor-made special cables and specialist for mobile high-flex connections, picked this thermoplastic elastomer because it met the application’s demanding multiple requirements. These include flex-fatigue resistance, flexibility at low temperatures, resistance to chemicals, to UV exposure and to impact; it also had to be a good electrical insulator, and to have good processing characteristics that permit cost-effective manufacturing
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September 26, 2007
DuPont and Plantic Announce Starch-Based Biomaterials Alliance
DuPont Packaging and Industrial Polymers and Plantic Technologies Limited, an Australian company specializing in starch-based biopolymers, today announced plans to collaborate in the development and sale of renewably sourced polymers made from Plantic® technology.
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September 20, 2007
DuPont and Sinopec Form Joint Venture to Produce EVA In China
DuPont Packaging & Industrial Polymers (P&IP) and Sinopec today formed a joint venture to produce Ethylene Vinyl Acetate resins (EVA) in China. The location for the plant will be at the existing facility of Sinopec Beijing Yanshan Company in Beijing. Startup of EVA production is planned for late 2008.
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September 4, 2007
Metal Detectors “See” Parts Molded From New DuPont™ Delrin® Grade
New DuPont™ Delrin® 400MTD acetal resin aims to open up more applications in food processing conveyors. Made with a proprietary metal filler, it can be detected by most metal-sensing equipment in the unlikely event of a part’s entry into the process stream.
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July 31, 2007
Cooling-water pipe of DuPont™ Zytel® resists heat, pressure and anti-freezing agent
Cooling-water pipes are exposed to high temperatures and aggressive environment. At the same time they are required to provide long-term leak resistance despite internal pressures of almost two bar. Consequently they have been traditionally manufactured from metal. As an alternative, Hutchinson of Mannheim (Germany) – in close cooperation with Volkswagen – developed a polymer pipe, made of a heat- and hydrolysis-stabilized grade of DuPont™ Zytel® nylon, and manufactured using gas-assisted injection moulding. Used in the 1.6 litre petrol engines from the Volkswagen Group, the pipe fits neatly into the available package space, facilitating the smooth flow of the cooling agent. The pipe made of Zytel® requires substantially less manufacturing expenditure than its metal counterpart, without any restrictions in terms of reliability. Thanks to its exact fit, its elasticity and the ability to integrate fixing plates and branch connections in the moulded part – rather than additional, separate parts – the pipe’s production cost is reduced considerably, while it is also approximately 50 percent lighter than its predecessor.
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July 19, 2007
LANXESS and DuPont expand joint plastics production
Chemical companies LANXESS, based in Leverkusen, and DuPont, with European headquarters in Geneva, have expanded their PBT polymer production joint venture. More than ten million Euros have been invested by the partner companies in the operation of their joint venture (JV), DuBay Polymer GmbH located in Hamm-Uentrop, Germany.
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July 10, 2007
Björn Hedlund is new global marketing director at DuPont Engineering Polymers
Effective July 1, 2007, Björn Hedlund assumes the role of global marketing director at DuPont Engineering Polymers (EP) in addition to his position as regional director Europe, Middle East, Africa (EMEA) for this business. He succeeds Timothy P. McCann, who is the new vice president and general manager of DuPont Electronic Technologies. Hedlund will continue to be based at the company’s European headquarters in Geneva, Switzerland.
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May 31, 2007
Safety-enhanced adaptive headlamp system from Valeo uses DuPont™ Zytel® HTN
Valeo, the world leading manufacturer of automotive lighting products, uses DuPont™ Zytel® HTN PPA for its Xenon Dynamic Bending Light (DBL), which is, among others available in vehicles such as the Citroen C4 or the VW Passat. This adaptive headlamp system optimizes illumination of road curves at night-time for enhanced road safety and driver comfort. The housing for each headlamp unit is molded from a glass-reinforced and heat-stabilized grade of Zytel® HTN PPA, selected for its resistance to both high temperatures and humidity while displaying the excellent dimensional stability required for this application.
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May 30, 2007
Welcome to the Pre-K 2007 Press Kit
For an overview of DuPont’s strategy of innovation and adaptation in the global marketplace, take a look at the presentation by Tim McCann, vice president, sales and marketing, DuPont Engineering Polymers. For a glimpse of the future in polymers made from renewable resources, superstructural (i.e. stronger, stiffer materials) see the remarks of Nandan Rao, technology director DuPont Performance Materials. Other presentations provide a view of trends that drive our innovations in materials for automotive, electrical/electronic and other industrial and consumer product manufacture.
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May 1, 2007
Anode Fights Boat Drive Corrosion With Crucial Aid of DuPont™ SuperStructural Nylon
Mercury Marine has developed an innovative, robust anode for combating corrosion of marine propulsion drives using a SuperStructural grade of DuPont™ Zytel® nylon. The anode is part of a system for protecting metal parts of marine drives against corrosion when boats are docked or moored. Its operating principle is the same as that used for corrosion protection of offshore drilling rigs, bridge platforms and other high-value constructions.
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April 11, 2007
Mixer Relies on DuPont™ Delrin® to Help Improve Orthopedic Cement Injection
A patented new mixing dispenser for orthopedic bone cement works smoothly and reliably thanks to five key parts molded from DuPont™ Delrin® acetal. Called the Bocemix, the mixer allows faster, easier and more consistent injection of acrylic bone cement, according to the manufacturer, Bidoia S.a.s. of Peraga di Vigonza near Padua, Italy.
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February 16, 2007
DuPont provides material expertise at MDT 07
The broad DuPont offering for the medical and pharmaceutical industries – from materials for the production of medical components to practical advice on conformity with the latest medical device packaging legislation – will once more be in evidence at MDT 07 in Birmingham, UK (14th – 15th February). The company’s exhibit at stand E206 will centre on the ability of DuPont™ Teflon® fluoropolymer resins and coatings to provide near universal chemical resistance and high levels of purity for medical and pharmaceutical systems; its portfolio of engineering plastics and elastomers to meet varying levels of manufacturing control required for healthcare components or products; and the compliance of DuPont™ Tyvek® to the new ISO standards for medical packaging.
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January 31, 2007
DuPont™ Zytel® replaces metal for tough and durable roof clip
A new roof clip, developed by injection moulders Koves Plastic Industries Ltd. of New Zealand, is made of glass-reinforced DuPont™ Zytel® nylon, which was selected for its strength and durability. An integral part of the ‘Dimondek 630’ concealed fixed roofing profile from Dimond, the Zytel® clip replicates the strength of its metal predecessor whilst offering numerous additional benefits in terms of ease-of-use and long-term performance. Its use in the ‘Dimondek 630’ roofing system has facilitated the deployment of much longer lengths of single sheet roofing – in some cases over 60 metres – on commercial buildings in New Zealand. Koves Plastic Industries won the Bronze Award in the Building Category for its development of the Zytel® roof clip at the Plastics New Zealand Design Awards in October 2006.
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January 26, 2007
Circuit Breakers Gain From Shift to DuPont™ Zytel® Nylon for Housing
Square D Company is achieving benefits of easier field installation and lower manufacturing costs with the adoption of DuPont™ Zytel® nylon as housings for high-performance circuit breakers. With a base and cover molded from a tough, strong, high-voltage-resistant grade of Zytel®, the housings mark a trend-setting step away from traditional thermosets for such parts. They provide rugged protection for certain high-interruption-rated models of Square D’s PowerPact®¹ line of circuit breakers, namely H- and J-frame products for 70 to 250 A (ampere) applications.
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