The miracles of science™

Select Industry


Teflon® FEP resin and film

Resin

Teflon® FEP is a fluorinated ethylene propylene resin that meets the ASTM Standard Specification for FEP—Fluorocarbon Molding and Extrusion Materials under ASTM Designation D2116-95a. It is available as pellets or as stabilized aqueous dispersions. Applications for this family of resins include melt extrusion, coating, and impregnating. Products made from Teflon® FEP are known for their excellent chemical resistance, superior electrical properties, and high service temperatures of up to 200°C (392°F). In addition, Teflon® FEP provides outstanding low-temperature toughness and unique flame resistance.

Teflon® FEP fluoropolymer resins are processed by conventional melt-extrusion techniques and by injection, compression, transfer, and blow-molding processes.

The high melt strength and draw-down capability of these resins facilitate the use of large dies and draw-down tooling to increase production rates. Equipment in contact with molten resin should be made of corrosion-resistant metals.

Larger length-over-diameter extruder barrels are used to provide enough residence time at high production rates to melt these high-temperature polymers. Reciprocating screw injection molding machines are recommended.

Teflon® FEP Grade Resin Characteristics
Applications
100
[.pdf]
General-purpose resin with the highest melt flow rate of the 100 series. Industrial and medical tubing Injection- or blow-molded pieces 
140
[.pdf]
Like grade 100 with lower melt flow rate. Chemical linings Heat-shrinkable tubing and electrical sleeving Injection-molded pieces 
TE9568
[.pdf]
 
Dispersion composed of approximately 54% FEP dispersed in water. Contains a nonionic wetting agent and stabilizer. Fabric and film coating; heat sealable top coatings for PTFE coated fabrics used for belting, circuit boards or electrical insulation, cast film and as hot melt adhesive for bonding molded PTFE or FEP 
CJ95
[.pdf]
Specifically designed for plenum cable jacketing. Telecommunication cable jacketing 
CJ99
[.pdf]
Specifically designed for applications that demand a high degree of stress-crack resistance. Wide range of wire sizes, in a wide range of wall thicknesses, and is suitable as a jacketing resin 
106N [.pdf] This is a high productivity grade of Teflon® FEP. Automotive, appliance, and heating cable primaries 
TE9494
[.pdf]
Specifically designed for high-speed extrusion of thin coatings on small-gauge wires. For twisted-pair constructions 

Film

DuPont™ Teflon® FEP film is a transparent, thermoplastic film that can be heat sealed, thermoformed, vacuum formed, heat bonded, welded, metalized, laminated-combined with dozens of other materials, and can also be used as an excellent hot-melt adhesive.

This wide variety of fabrication possibilities combines with important properties [.pdf] to offer a unique balance of capabilities not available in any other plastic film.