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Comparison of Zonyl® Fluoroadditives in Viton® Fluoroelastomer

This study compares the effects of two Zonyl®  MP1000 and Zonyl® MP1500, in a standard Viton® formulation designed for O-ring service. A beneficial improvement in tear strength can be observed with the Zonyl® MP1500 fluoroadditive. Both additives appear to improve abrasion resistance equally well.

Control Zonyl® MP1000 Zonyl® MP1500
Formulation
Viton® A-401C 100 100 100
Maglite D 3 3 3
MT Black (N990) 30 30 30
Calcium Hydroxide 6 6 6
Zonyl® MP1000 -- 20 --
Zonyl® MP1500 -- -- 20
Stock Properties
Mooney Viscosity      
 ML 1+10 @ 121°C 78 77 92
Mooney Scorch @ 121°C      
Minimum 41 42 50
Time to 2 Pt. Rise, minutes >30 >30 >30
ODR @ 177°C, 3 Arc, 30 Minute Motor      
Ml, lb-in 11.0 13.6 16.6
Ts2, minutes 2.0 2.8 2.3
Tc50 minutes 3.2 3.8 3.5
Tc90 minutes 3.9 4.2 4.0
MH, lb-in 111.0 101.1 111.2
Vulcanizate Properties
Press Cure: 10 minutes @ 177°C      
Post Cure: 24 hours @ 232°C      
Physical Properties @ RT      
50% Modulus, MPa (psi) 2.9
(420)
2.9
(420)
6.0
(870)
100% Modulus, MPa (psi) 6.5
(942)
5.2
(754)
9.5
(1377)
Tensile Strength, MPa (psi) 12.5
(1812)
10.7
(1551)
14.3
(2073)
Elongation @ Break, % 181 196 192
Hardness, Duro A, Pts 75 76 80
Tear Resistance @ 25°C      
Die B, KN/m (pli) 29.5
(164.8)
30.7
(171.9)
45.5
(254.7)
Die C, KN/m (pli) 18.8
(105.4)
18.5
(103.4)
32.3
(180.7)
Tear Resistance @ 177°C      
Die B, KN/m (pli) 5.8
(32.7)
6.6
(36.8)
15.9
(89.2)
Die C, KN/m (pli) 5.2
(29.2)
6.3
(35.1)
8.8
(49.2)
Compression Set, Method B, O-rings      
22 hours @ 200°C, % 9 12 15
70 hours @ 200°C, % 12 20 17
Abrasion Resistance, Taber Abrader      
H-18 Wheel, 1 Kg Load, 1000 Revs
Weight Loss / Revolution, mg

0.42

0.08

0.08