Cars on the highway illustrate the challenges of mobility, emissions and fuel ec



General Motors’ use of DuPont™ Zytel® PLUS nylon for its Ecotec 2.0-liter turbo powering Cadillac CTS vehicles captured the ‘Most Innovative Use of Plastics” Award in the Materials category from the Society of Plastics Engineers (SPE) Automotive Division. The award-winning engine-appearance and acoustic cover is molded by Camoplast Polymer Solutions, Richmond, Quebec, Canada.

A newly-developed two-component air duct blow-molded using stiff yet elastic DuPont™ Hytrel® TPC/ET, connects the intercooler and throttle body of the three liter, six cylinder twin-turbo engine from BMW.

DuPont™ Zytel® HTN was the material of choice for Woco Industrietechnik GmbH during the development of a pneumatic switchover unit which is exposed to high internal pressures. It is used in air suspension systems from Continental Automotive Systems.

As alternative drive vehicles evolve, the challenges only multiply. DuPont is working with automotive manufacturers to help them improve efficiency and range in today’s hybrid and electric vehicles, and further the development of the fuel-cell powered vehicles of tomorrow.

DuPont helps its customers outpace the competition by bringing the Miracles of Science™ and materials-based solutions to help drive vehicle design and development.

At DuPont’s Asian automotive centers, automakers and OEMs collaborate with the DuPont network of 9,500 scientists and engineers to solve critical challenges, including reducing emissions, improving fuel economy, increasing vehicle safety, and increasing the speed to market of those solutions.

White/white pearl emerged as the fastest growing color in 2011 to tie with silver as the world’s leading automotive color choices. This according to the 2011 DuPont Automotive Color Popularity Report released in November 2011.

Ford, Fiat and Toyota walked away with innovation awards at the 2011 Society of Plastics Engineers “Most Innovative Use of Plastics Awards” event for components that use two renewably sourced DuPont materials — DuPont™ Zytel® RS nylon and DuPont™ Sorona® EP polymer — and one component using DuPont™ Hytrel® TPC-ET.

Toyota's new hybrid vehicle, "Prius α" (Prius alpha), features automotive interior parts made of DuPont™ Sorona® EP polymer, a high-performance, renewably sourced thermoplastic resin, contributing to the advanced interior design while also reducing the environmental footprint.

Tata Toyo’s adoption of DuPont™ Zytel® PLUS nylon for several charge air coolers for vehicles manufactured by a major Indian automotive OEM illustrates the material’s performance and the benefits of collaborating on automotive plastic part design with a global materials-science company like DuPont.

See how we make car armoring affordable and accessible for Brazil’s families.

DuPont materials and solutions help automakers control car manufacturing costs while meeting tough regulatory compliance guidelines.

anvisgroup of Bad Soden-Salmünster, Germany, working in cooperation with Volkswagen, has developed the first catalytic converter bracket for cars to be made from an engineering thermoplastic.

Christopher Smith is Global Practice Leader of Energy Efficiency Consulting for DSS, a global leader in operations management consulting which advises Fortune 500 executive teams worldwide.

For maximum protection against fires, the body must be covered as completely as possible with flame-resistant protective clothing. This requires long pants and long sleeves, making for hot work in warm and humid climates. Understandably, industrial workers may be concerned about potential heat stress when wearing protective apparel. Learn more about the factors that can lead to heat stress, and how DuPont brands can help offer comfort and protection in protective garments.

DuPont is working with our auto industry collaborators to help them develop the next generation of sustainable mobility solutions. Together, we’re helping reduce dependence on fossil fuels and lower greenhouse gas emissions to help manage the environmental impact associated with the world’s increasing demand for automotive mobility.

To facilitate the choice of mechanical (cut) protective clothing, both the American National Standards Institute (ANSI) and the European Union (EU) have developed cut standards for selection criteria.

Review the various cut test methods used by regional and global standards groups to rate the level of cut protection of gloves and other accessories.

Automotive headlamps – a significant opportunity to add personality to vehicle styling – can now be manufactured more cost effectively through a new “Design-Materials-Processing” solution developed by DuPont Automotive.

Bio-based products are a critical component of DuPont’s efforts to reduce dependence on fossil fuels. When it comes to bio-based products, DuPont science is innovating across the entire development chain, from seeds and feedstocks through proprietary fermentation and chemical processes to the final high-performance, economically efficient products our customers demand.

With global biofuel use expected to double by 2015, DuPont has developed a new generation of heat-, pressure- and chemical-resistant elastomers for fuel system components that can withstand aggressive fuel environments.

DuPont is powering industrial biotechnology innovation, meeting some of the world’s (and our customers’) most daunting challenges with ground-breaking enzyme technology, improved biorefinery processes, and renewably-sourced biomaterials that overdeliver on performance.

It has been calculated that six of every seven liters of fuel put into a vehicle are lost to inefficiencies. Connecting inefficiencies to friction, studies have found that somewhere around 10 percent of this lost energy is attributed to friction between moving parts.

Joint development work between Takata-Petri of Aschaffenburg, Germany, and DuPont has resulted in the launch of a new grade of DuPont™ Hytrel® RS, the industry’s first renewably-sourced thermoplastic elastomer for use in airbag systems.

The DuPont™ Kevlar® Innovation Awards recognized DuPont customers’ ingenuity through products and services that incorporated new ideas, methods, technologies, or applications for Kevlar®.

Durable, inherently fire-resistant Nomex® fiber has an excellent wear life and helps contribute to bottom-line savings.

The superior lifecycle of DuPont™ Protera®, as well as its thermal-resistant protection and ease of maintenance, sets it apart from FR-treated fabrics. See how Protera® compares.

Bob Krzywicki is Global Practice Leader for Employee Safety Consulting. As a recognized expert, he brings over 30 years of experience in the field to the core consulting practice of Safety Resources at DuPont Sustainable Solutions.

DuPont is working with automakers to develop materials that help optimize engine efficiency. Focus areas include heat and friction management, exhaust gas recirculation, and re-imagining turbocharger technology or injection systems for mainstream vehicle production.

What are the differences between “inherent” and “treated” flame resistant fabrics? Learn how each fabric reacts when exposed to heat, and when flame-resistant properties can be removed.

Several high-performance material families —DuPont™ Zytel® long chain polyamide product family comprising 612 and renewably sourced 610 and 1010.

Fuel Line Made of Renewably Sourced DuPont™ Zytel® Nylon Provides Long-Term Resistance to Biodiesel

Toyota Camry Hybrid with fuel pump sender seal of DuPont™ Viton® fluoroelastomers meets PZEV-Phase III fuel permeation limits

Read the Pew Center case study to learn more about DuPont corporate strategies and what the company is doing to help address climate change challenges.

Many of today’s vehicle system environments are like a pressure cooker of aggressive chemicals. Very few materials have the right combination of characteristics to withstand that kind of severe treatment. DuPont is at the forefront of the development of the latest generation of high performance materials.

Using glucose as the basis for Bio-PDO™, a bio-based monomer, DuPont created a renewably sourced ingredient for biobased fibers like DuPont™ Sorona®, which is used in everyday products, like carpet and apparel.

DuPont™ Vamac® ethylene acrylic elastomer (AEM) has been chosen by Huber + Suhner AG, Switzerland, a leading supplier of automotive cable systems, as insulation for battery cables supplied to Fiat, Ford, Jaguar, GM/Holden and Renault, and also as screened insulation cables for hybrid prototypes and the fully electric Tesla Roadster.

Kevlar® Engineered Elastomer for tire reinforcement is based on a new method to disperse para-aramid pulp into rubber. Read the study that explains the science behind this innovative pulp that has been adopted with success in the automobile industry.

Learn how DuPont Sustainable Solutions (DSS) can help improve process safety management systems through customized solutions to unique business challenges.

DuPont Automotive North America Development Director Mike Day shares new ways plastics and composites can help the industry improve fuel economy without compromising power.

Car efficiency can be improved using Zytel® PLUS, a low-weight performance nylon that reduces the weight of automobiles and their need for gas.

DuPont Automotive has the broadest range of high-performance materials for hybrid and electric vehicles, which play an ever more important role in helping to reduce carbon emissions and dependence on petroleum. With its deep application expertise, DuPont helps automakers quickly develop more efficient, safer, lighter vehicles.

DuPont high-performance materials for turbochargers and emissions systems can withstand the high heat and corrosive fluids in downsized engines, and reduce friction and improve wear for components.

An integrated baffle and seal lip assembly, made of DuPont™ Hytrel® thermoplastic polyester elastomer, is used in two new transmissions from General Motors. The unique solution helps condense packaging space and enable better clutch and transmission durability.

NESC® C2 sets best practices and rules to protect utility workers in the construction, maintenance, and operation of electric supply and communication lines and equipment.

The new plant near Charleston, South Carolina, together with our other global assets, helps DuPont meet strong and growing global demand for Kevlar®.

NFPA 2112, the standard on flame-resistant garments for protection of industrial personnel against flash fire, provides minimum requirements for the design, construction, evaluation, and certification of flame-resistant garments for use by industrial personnel.

NFPA 2113 specifies the minimum selection, care, use, and maintenance requirements for flame-resistant garments for use by industrial personnel in areas at risk from flash fires or short-duration flame exposure that are compliant with NFPA 2112.

In August of 2011, DuPont™ Sorona® received Oeko-Tex® Standard 100 Class 1 Certification — third-party verification that Sorona® polymer meets the most stringent safety standards and is suitable for a wide range of carpet and textile applications including those intended for babies and toddlers.

Operational Discipline Eight Step Approach Red arrow, click to navigate
Global Process Safety Management Leader

Read the DuPont Sustainable Solutions (DSS) article on the simple and effective eight step approach that can help companies with Operational Discipline implementation.

DuPont™ Opteon™ yf (HFO-1234yf) is a new refrigerant with a GWP of 4, which exceeds the EU MAC Directive by 97 percent. Developed in partnership with Honeywell, Opteon™ yf refrigerant is an energy-efficient, safe and easy-to-implement solution, delivering environmental, industry and consumer benefits.

New low-emission DuPont™ Delrin® 300TE acetal resin (POM) is the first impact-modified POM from DuPont to meet the automotive industry's demanding requirements for the use of plastics in vehicle interiors.

Process Safety Management Audits Red arrow, click to navigate
Global Process Safety Management Leader

Read the DuPont Sustainable Solutions (DSS) article to learn how to increase the effectiveness of Process Safety Management (PSM) implementation in the workplace.

Read the DuPont Sustainable Solutions (DSS) brochure to learn more about how DSS can help improve your business through Process Safety & Operational Risk Management Workshops.

Garrett Forsythe is in the Sustainable Operations practice at DuPont, and helps clients lower costs and increase yields while reducing the environmental footprints of their organizations.

Materials will play an increasingly important role helping the auto industry resolve fuel economy and emissions challenges, according to 95 percent of design engineers surveyed by DuPont Automotive and the Society of Automotive Engineers (SAE).

Read the DuPont Sustainable Solutions (DSS) article on world-class sustainable safety performance and Relative Culture Strength.

DuPont renewably sourced automotive interior materials help automakers support sustainability efforts without sacrificing performance. Materials include DuPont™ Sorona® fiber for carpeting and seat upholstery, DuPont™ Sorona® EP thermoplastic polymer for injection molding applications such as vent louvers, and DuPont™ Hytrel® RS thermoplastic elastomer for airbag systems.

The plant-derived DuPont™ Zytel® RS 610 nylon resin that debuts on a new automotive radiator end tank from DENSO Corp. illustrates the benefits of close collaboration throughout the value chain and marks the first use of DuPont renewably-sourced plastic in mechanical components exposed to the hot, chemically aggressive underhood environment.

Read the DuPont Sustainable Solutions (DSS) article on the implementation of Process Safety Management (PSM) in workplaces with diverse corporate cultures.

Recent testing of DuPont™ Vamac® ultra ethylene acrylic elastomers (AEM) and new grades of DuPont™ Zytel® nylon resins and semi aromatic DuPont™ Zytel® HTN in aggressive AdBlue* aqueous urea solution has demonstrated the effectiveness of these products for selective catalytic reduction (SCR) systems used to reduce NOx emissions from diesel engines.

Simon Herriott is Global Managing Director of the DuPont Sustainable Solutions global consulting practice. His team of experts helps make organizations safer, more efficient, and more environmentally sustainable.

From reduced consumption of non-renewable energy resulting in a reduced dependence on oil to reduced CO2 emissions, the cradle-to-gate life cycle assessment shows the sustainability benefits of Sorona® versus petroleum-based materials like nylon.

The auto industry’s current materials portfolio will need to be augmented to meet new 2025 fuel economy standards, according to a recent WardsAuto and DuPont Automotive survey in July of 2011. Respondents also said materials used in power train vehicle systems will change the most.

Read the DuPont Sustainable Solutions (DSS) article to learn more about the long history behind the evolution of our Sustainable Operations consulting practice.

Read about the DuPont Sustainable Solutions (DSS) consulting philosophy and learn more about transformational business solutions informed by years of practical experience.

Today’s automotive design professionals must resolve competing needs: greater fuel economy, CO2 emissions reduction, lower costs, and improved performance, safety, and comfort. DuPont’s integrated global application development teams focus on eight automotive themes to guide the development of innovative, science-driven solutions.

DuPont offers an overview of the typical regulation hazard codes and the leading thermal regulations impacting personal protective equipment (PPE).

Specific performance benefits, including stain resistance, are so unique to DuPont™ Sorona®, the U.S. FTC gave the generic name triexta to homo fibers made from PTT, the Sorona® renewably sourced polymer.

DuPont opens Innovation Center, in Troy, Michigan. 8th Innovation Center with a thought-leader panel discussing how innovation and collaboration dominate the auto industry landscape

DuPont automotive solutions give automotive engineers a wide range of vehicle design options, including technologies for noise reduction, longer-lasting, more vibrant textiles, more sustainable air conditioning solutions, and more stylish LED systems.

DuPont vehicle safety solutions help increase safety across the whole automotive value chain, from employee safety on the production floor to driver and passenger safety on the road.

Vehicle weight reduction is a major challenge. While plastics are inherently lighter than metals, lightweighting requires more than direct material substitution. DuPont predictive engineering and design teams work with customers, using insight and high-performance DuPont materials to redesign for lower weight, often integrating functions to cut costs at the same time.

“What Keeps You Safe?” PPE videos from DuPont show how heroes in firefighting, military, law enforcement, and emergency response rely on DuPont invention and innovation.

Engine downsizing, lightweighting, turbocharging, direct injection, and exhaust gas recirculation are all responses to the drive for greater fuel economy, higher engine efficiency and lower CO2 emissions. But these advances come at a price. They generate more heat, and involve more aggressive gases, fluids, and acidic gas/air mixtures, often under high pressure.